The 2026 cube rule: which cartons it actually caught
In January 2026 both carriers added cubic-volume thresholds to Additional Handling and to Large Package / Oversize. We tested every whole-inch carton size to see which ones the new rules catch that the length-plus-girth rules did not.
Additional Handling: 10,368 in³
Examples
| Carton (in) | Cube (in³) | Length + girth |
|---|---|---|
| 29 × 19 × 19 | 10,469 | 105 in |
| 29 × 20 × 18 | 10,440 | 105 in |
| 31 × 19 × 18 | 10,602 | 105 in |
| 31 × 20 × 17 | 10,540 | 105 in |
| 31 × 21 × 16 | 10,416 | 105 in |
| 33 × 18 × 18 | 10,692 | 105 in |
Large Package / Oversize: 17,280 in³
Examples
| Carton (in) | Cube (in³) | Length + girth |
|---|---|---|
| 26 × 26 × 26 | 17,576 | 130 in |
| 27 × 26 × 25 | 17,550 | 129 in |
| 27 × 27 × 24 | 17,496 | 129 in |
| 28 × 25 × 25 | 17,500 | 128 in |
| 28 × 26 × 24 | 17,472 | 128 in |
| 28 × 26 × 25 | 18,200 | 130 in |
| 28 × 27 × 23 | 17,388 | 128 in |
| 29 × 25 × 24 | 17,400 | 127 in |
What it means for one carton
A 28 × 25 × 25 in, 30 lb commercial carton to zones 5–6 at FedEx: before Jan. 12, 2026 it paid Additional Handling Surcharge — dimensions $38.50, billed at 126 lb. From Jan. 12, 2026 it pays Oversize Charge $320.00, billed at 126 lb. Same box, same weight. Run it in the optimizer →
Method
Every whole-inch combination with length ≥ width ≥ height (height at least 4 in, width at least 6 in), using FedEx’s published thresholds; UPS uses the same thresholds from Jan. 26, 2026. For Additional Handling we compare the cube rule with the length + girth rule inside the 48 in and 30 in side limits; for Large Package / Oversize, inside the 96 in and 165 in network limits. Weight rules are excluded. A grid is not a sample of real shipments: it shows where the rule bites, not how often your cartons fall there.
- Synthetic grid, not shipment data.
- Published rules only; carrier measurement and your contract decide actual billing.
Related
Parcel Accessorial Cost Index
A reproducible basket of nine package scenarios priced at published list amounts each month, indexed to Dec. 2025.
2027 accessorial increases: UPS vs. FedEx
Category-by-category comparison of the 2027 changes, and the two-week window when only UPS’s new amounts apply.
Peak 2026: demand surcharges week by week
How UPS and FedEx demand amounts line up across the 2026–27 peak, week by week.